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ProtectiveCSI 09 96 00 / 09 97 00
SCOPE OF WORK

Elastomeric, high-performance, and traffic coating systems: failure mapping, surface preparation, and application with verified film thickness.

Applicable Standards

SSPC/NACE surface prep standards, ASTM D4541 (adhesion), ASTM D7091 (DFT), ASTM E119 (intumescent), MPI Architectural Painting Spec Manual, CRRC, NACE SP0188

Surface Preparation
  • Pressure wash all surfaces minimum 2,000 psi; remove all dirt, grease, chalk, and loose coating.
  • Steel: abrasive blast to SSPC-SP grade per system (SP-6 minimum; SP-10 for high-performance).
  • Masonry/concrete: mechanical prep to ICRI CSP 3 minimum; prime if required.
  • Document surface profile with Testex tape or comparator.
Masonry & Concrete Elastomeric Coatings
  • Apply 2-coat elastomeric system at minimum 20 mil DFT total; verify coverage with notched wet film gauge.
  • Apply second coat at 90° to first coat; inspect for holidays; touch up pinholes before cure.
  • Approved: BASF MasterSeal 590, Tremco ExoAir 230, Sherwin-Williams Loxon XL.
Steel Protective Coating System
  • Surface preparation per SSPC-SP 6 minimum; SP-10 for immersion or high-performance service.
  • Apply zinc-rich primer at 2–3 mil DFT; epoxy intermediate at 4–6 mil DFT; aliphatic urethane finish at 3–4 mil DFT.
  • Verify total system DFT after each coat.
Traffic & Floor Coatings
  • Surface prep to CSP 3–4; prime per manufacturer system.
  • Apply PUMA or urethane traffic coating; minimum 60 mil DFT total system.
  • Broadcast anti-slip aggregate in top coat while wet.
  • Approved: Tremco Vulkem 350, Pecora Dynatred, Sika Ultrabond.
Quality Control
  • DFT testing per ASTM D7091: minimum 5 readings per 100 SF per coat.
  • Adhesion testing per ASTM D4541: minimum 3 per 1,000 SF; minimum 200 psi.
  • Holiday test per ASTM D5162 on immersion-service coatings; repair all holidays before cure.
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